Automation Engineering and Implementation Services
Our automation engineering services cover the whole route from design to commissioning. We take on both consultancy and contracting roles in domestic and international projects.
Our scope includes engineering work as well as survey studies for cost and budget purposes. In addition, we prepare quantity take-offs and tender files and provide supervision and consultancy. Finally, we complete the installation and commissioning work.
A properly designed automation system lowers energy consumption. Moreover, it improves production continuity and reduces operator error.
Site Survey and Design
The existing system is examined on site. The instrument list and control philosophy are then prepared.
Panel Manufacturing
Control and MCC panels are built to project specification. As a result, they match the field requirement exactly.
PLC and SCADA Software
Control software and operator screens are developed. In addition, an alarm and reporting structure is set up.
Commissioning and Training
Field tests are run and set points are optimised. Afterwards, operators receive training.
Our Automation Engineering Process
We deliver projects in six stages. Consequently, every step is documented and the client can follow the process from start to finish.
A needs analysis is carried out. The system architecture is then defined.
A cost study is produced. Therefore the investment budget is clear in advance.
Technical specifications and quantity lists are prepared.
The work is checked against the specification. Deviations are caught early.
Panels, cabling and field instruments are installed in place.
Testing is completed. As a result, the system is handed over ready for operation.
What Is Automation?
Automation means work carried out by machines with reduced human intervention. The system reads data from sensors. It then drives the equipment according to predefined rules.
Applications fall into two groups: full and semi automation. If human labour remains in the process, it is called semi automation. By contrast, when the entire operation runs by machine, it is full automation.
Modern systems do more than execute commands. At the same time, they detect deviations and correct them on their own. Therefore product quality does not shift from shift to shift.
Automation Systems We Deliver
Our automation solutions are tied directly to our own engineering disciplines. Consequently, the same team handles both the mechanical and the control side.
Heating, cooling and lighting are monitored from one point. As a result, running costs fall.
Temperature, humidity and flow are controlled automatically. In addition, inverters deliver energy savings.
Differential pressure and particle levels are monitored continuously. The records feed the validation file.
Filter differential pressure and the jet-pulse cycle are managed automatically. Safety interlocks stay active.
Boiler, burner and condensate line run from one panel. Safety devices are monitored throughout.
Dosing pumps, pH and conductivity values are adjusted automatically.
Production runs on recipes. Therefore every batch repeats under identical conditions.
Consumption is measured line by line. Consequently, loss points appear as hard numbers.
What Automation Engineering Brings to Your Plant
Equipment runs only as much as needed. Thus idle consumption disappears.
Set points stay fixed. Therefore quality does not depend on the operator.
Alarm thresholds report deviations instantly. As a result, unplanned downtime falls.
All data is archived. Consequently, documents are ready for any audit.
Manual intervention in risk areas is reduced. In addition, safety interlocks take over.
The system can be monitored remotely. Thus response time gets shorter.
Request Information on Automation Engineering
If you would like information about our automation engineering and implementation services, please contact us. You can send your project details by phone on +90 216 606 25 38 or by e-mail to [email protected].
