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Circulation Pumps

Circulation Pumps

THREE-SPEED CIRCULATOR PUMPS FOR HEATING, COOLING AND HOT WATER CIRCUITS

Circulation Pumps

Quiet and Compact Heating Water Circulators with Three-Speed Control

Circulation pumps are compact circulator units. They keep the fluid moving continuously inside closed heating, cooling and hot water circuits. Moreover, the three-speed motor lets you match the pump to the flow rate and head demand of the installation.

The pump body is available in bronze or corrosion-resistant cast iron. In addition, the Noryl impeller, the alumina ceramic shaft and the copper-wound motor support long service life. As a result, noise levels stay low and maintenance demand remains limited.

All model options run on a 1~230 V / 50 Hz single-phase supply. Therefore, they suit both domestic boiler rooms and light commercial plant rooms.

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Three-speed circulation pumps for heating and cooling circuits

170 l/min Flow

Depending on the model and speed step, the pump can deliver up to 170 litres per minute.

11.5 m Head

Several model options are available for closed circuits that require a high head value.

Three Speed Steps

Pump performance and power draw can be set in three steps, according to system demand.

2°C to 110°C

The pump works across a wide temperature range under suitable pressure and fluid conditions.

What Is a Circulation Pump?

A circulation pump moves water between the pipework, radiators, boiler, underfloor heating loop, fan coil units and heat exchangers of a closed system. In short, it maintains the flow that the circuit needs.

The pump is not selected to lift the static height of the installation. Instead, it covers the friction losses created by pipes, valves, exchangers and other equipment. For this reason, the required flow rate and the total pressure drop must always be evaluated together.

Circulation pumps are therefore a core component of hydronic design. In addition, they work alongside balancing and control equipment such as multi-way control valves, which regulate how the circulated water is distributed between zones.

How Do Circulation Pumps Work?

1

Fluid Inlet

First, the return water from the installation enters the impeller chamber through the suction port.

2

Impeller Rotation

Then the electric motor turns the Noryl impeller at the selected speed step.

3

Pressure Build-Up

As a result, the impeller adds kinetic energy to the fluid and overcomes system resistance.

4

Continuous Circulation

Finally, the pressurised water leaves the discharge port and returns to the circuit.

General Technical Specifications of Circulation Pumps

Technical Feature Value / Option Description
Pump body Bronze or corrosion-resistant cast iron Selected according to the application and the fluid properties.
Impeller Heat-resistant Noryl Material temperature resistance may reach roughly 150°C.
Pump shaft 99% alumina ceramic Provides wear resistance together with low friction.
Ceramic bearing 99% alumina ceramic Supports quiet running, since it is lubricated by the pumped liquid.
Fluid temperature 2°C to 110°C Must be assessed together with system pressure and fluid properties.
Power supply 1~230 V / 50 Hz The pump runs on a single-phase electrical supply.
Speed control Three steps Flow, head and power draw can be selected manually.
Insulation class H Indicates the temperature class of the motor windings.
Protection class IP44 Provides a defined level of protection against solids and splashing water.
Motor winding Copper winding Supports the electrical and thermal performance of the motor.
Connections Union or flanged options Connectors can be supplied according to the model and the pipework.

Pump and Motor Construction

Bronze Body Option
Suitable for domestic hot water lines and circuits that demand corrosion resistance.
Cast Body Option
Offers a durable and economical solution in closed heating and cooling circuits.
Noryl Impeller
Low weight and corrosion resistance both support stable pump performance.
Ceramic Shaft and Bearing
Provides low friction, wear resistance and quiet operation.
Glandless Wet Rotor
The pumped liquid cools and lubricates the rotor and the bearings.
Three-Step Motor
The motor can run at low, medium or high speed, depending on system demand.

Circulation Pumps Technical Performance Table

Power, maximum flow and maximum head values are given for the three speed steps in the order 3 / 2 / 1.

Model Size Supply Power Consumption (W) Maximum Flow (l/min) Maximum Head (m) Connection DN Pipe Size
3 2 1 3 2 1 3 2 1
15-40/130 230 V / 50 Hz 74 54 34 40 30 22 4.0 3.3 2.3 15 1″
15-40B/130 230 V / 50 Hz 74 54 34 40 30 22 4.0 3.3 2.3 15 1″
20-40/130 230 V / 50 Hz 74 54 34 45 35 25 4.0 3.3 2.3 20 1¼”
21-40F/130 230 V / 50 Hz 74 54 34 55 42 30 4.0 3.3 2.3 21 1¼”
25-40/130 230 V / 50 Hz 74 54 34 55 42 30 4.0 3.3 2.3 25 1½”
25-40/180 230 V / 50 Hz 74 54 34 55 42 30 4.0 3.3 2.3 25 1½”
32-40/180 230 V / 50 Hz 74 54 34 55 42 30 4.0 3.3 2.3 32 2″
15-50/130 230 V / 50 Hz 85 60 40 40 32 23 4.5 3.8 2.5 15 1″
15-50B/130 230 V / 50 Hz 85 60 40 40 32 23 4.5 3.8 2.5 15 1″
20-50/130 230 V / 50 Hz 85 60 40 47 37 25 4.5 3.8 2.5 20 1¼”
21-50F/120 230 V / 50 Hz 85 60 40 58 45 32 4.5 3.8 2.5 21 1¼”
25-50/130 230 V / 50 Hz 85 60 40 55 43 28 4.5 3.8 2.5 25 1½”
25-50/180 230 V / 50 Hz 85 60 40 60 47 32 4.5 3.8 2.5 25 1½”
32-50/180 230 V / 50 Hz 85 60 40 60 47 32 4.5 3.8 2.5 32 2″
15-60/130 230 V / 50 Hz 96 69 45 40 32 23 5.5 4.5 2.8 15 1″
15-60B/130 230 V / 50 Hz 96 69 45 40 32 23 5.5 4.5 2.8 15 1″
20-60/130 230 V / 50 Hz 96 69 45 53 37 25 5.5 4.5 2.8 20 1¼”
21-60F/120 230 V / 50 Hz 96 69 45 60 45 32 5.5 4.5 2.8 21 1¼”
25-60/130 230 V / 50 Hz 96 69 45 58 43 28 5.5 4.5 2.8 25 1½”
25-60/180 230 V / 50 Hz 96 69 45 66 47 32 5.5 4.5 2.8 25 1½”
32-60/180 230 V / 50 Hz 96 69 45 66 47 32 5.5 4.5 2.8 32 2″
21-70F/120 230 V / 50 Hz 150 130 105 67 50 37 6.3 6.0 5.2 21 1½”
25-70/130 230 V / 50 Hz 150 130 105 67 50 37 6.3 6.0 5.2 25 1½”
25-70/180 230 V / 50 Hz 150 130 105 67 50 37 6.3 6.0 5.2 25 1½”
32-70/180 230 V / 50 Hz 150 130 105 67 50 37 6.3 6.0 5.2 32 2″
25-80/180 230 V / 50 Hz 200 190 160 120 100 60 7.1 6.5 5.5 28 1½”
32-80/180 230 V / 50 Hz 270 245 160 167 100 60 7.3 6.7 5.4 42 2″
32-80F/220 230 V / 50 Hz 270 245 160 170 113 65 7.3 6.7 5.4 42 2″
36-80F/200 230 V / 50 Hz 270 245 160 170 113 65 7.3 6.7 5.4 42 2″
40-80F/250 230 V / 50 Hz 270 245 160 170 113 65 7.3 6.7 5.4 42 2″
25-120/180 230 V / 50 Hz 270 245 160 67 38 22.5 11.5 10.0 6.3 18 1½”

The maximum flow and maximum head values in the table do not occur together at the same duty point. Consequently, the final selection must follow the pump curve and the calculated flow and pressure drop of the installation.

Three-Step Speed Control

Speed Step 1
Suitable where a low flow rate and a low system pressure drop are already sufficient.
Speed Step 2
Often preferred in standard heating and hot water circuits with medium flow demand.
Speed Step 3
Used where both the flow demand and the system resistance are high.

Application Areas of Circulation Pumps

Combi boiler systems
Boiler rooms
Radiator heating systems
Underfloor heating circuits
Domestic hot water loops
Solar thermal systems
Fan coil installations
Heat exchanger circuits
Chiller water circuits
Heat pump installations

In addition, chilled water circuits that serve sensitive equipment rely on stable circulation. For example, in-rack precision air conditioners depend on a steady water flow rate. Solar-assisted circuits behave in a similar way, as seen in SolarWall technology applications.

Advantages of Circulation Pumps

Three speed steps adapt the pump to different system resistances.
The ceramic shaft and bearing support quiet operation.
A compact design allows installation in tight plant spaces.
Bronze and cast body options suit different applications.
The copper-wound motor supports continuous duty performance.
The wet rotor design removes the need for a separate mechanical seal.

Installation and Operating Recommendations

The pump shaft must be mounted in a horizontal position.
The flow arrow on the pump must match the water flow direction.
Before the first start, vent the air from the pump and the circuit completely.
Never run the pump dry or with trapped air inside the housing.
Isolation valves may be fitted at the inlet and outlet for maintenance.
System water must be clean and free of solids that could damage the impeller.
The electrical connection requires a suitable fuse and an earth line.
Set the speed step so that excess flow and pipework noise do not occur.

Pump Selection and Safety Note

When you select circulation pumps, evaluate the required flow, the total pressure drop, the fluid temperature and the system pressure together. Furthermore, check the connection diameter, the port-to-port length and the intended duty.

An oversized pump may cause flow noise, valve noise and unnecessary energy use. However, an undersized pump cannot provide sufficient circulation. As a result, the system may heat unevenly.

For general design guidance on hydronic systems and pump energy use, you can also review the resources published by ASHRAE.

Get Technical Support for Circulation Pump Selection

Circulation pump selection depends on system flow, pressure drop, pipe diameter, fluid temperature and mounting length. Therefore, every project should be reviewed on its own data.

You can request technical support to define suitable circulation pumps for combi, boiler, underfloor heating, hot water, solar, fan coil and heat pump installations.

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