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Compact Mobile Dust Collection Units

Compact Mobile Dust Collection Units

ATEX COMPACT DUST COLLECTION AND MOBILE FILTRATION SYSTEMS

Compact Mobile Dust Collection Units

ATEX-Compliant Mobile Dust Collection Systems with Cartridge Filters and Pulse-Jet Cleaning

Compact Mobile Dust Collection Units, are cartridge-filtered, modular and portable dust collection systems used to safely filter dry dust, fumes and particles generated in industrial processes close to their source.

It delivers high-efficiency filtration for combustible-dust applications with ATEX risks, chemical processes, food production, pharmaceutical processes, sandblasting, epoxy coating, carbon, aluminium, zinc and bulk powder transfer applications.

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Compact Mobile Dust Collection Units

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1,000–16,000 m³/h Airflow

It can be adapted to low- and medium-capacity mobile dust collection applications for different process points.

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ATEX Ex II 3D Compatible

For applications involving combustible dust, dedicated safety solutions can be assessed according to the ATEX area classification.

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Pulse-Jet Cleaning

Cartridge filters can be cleaned automatically with compressed air without stopping the system.

What Is a Compact Mobile Dust Collection Unit?

A compact mobile dust collection unit is portable, cartridge-filtered, high-efficiency equipment designed to flexibly collect dry dust and fume emissions generated at different points in industrial facilities.

The system can be designed in a compact configuration with a pre-separation chamber, cartridge filters, a Pulse-Jet cleaning mechanism, fan unit, dust collection hopper and ATEX safety equipment. It can therefore be used for both local extraction and small- to medium-scale central dust collection applications.

Key Technical Features

Airflow:
It can be configured for different applications within a 1,000–16,000 m³/h airflow range.
Filter Configuration:
Modular filter-surface options with 2–16 cartridge filters can be implemented.
Emission Level:
Emission levels of ≤ 5 mg/Nm³ can be targeted with appropriate filter selection.
Noise Level:
Depending on the model and fan selection, a low noise level of approximately 68–75 dBA can be achieved.
ATEX Class:
It can be assessed with an appropriate safety approach for environments classified as Ex II 3D.
Cleaning System:
Continuous operation is supported by a reverse-flow, high-pressure Pulse-Jet cleaning system.

Technical Configuration of a Compact Mobile Dust Collection Unit

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Pre-Separation Chamber
Contaminated air passes through a pre-chamber that helps separate coarse particles before reaching the filter cartridges.

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Cartridge Filters
Dust particles are retained on the outer surface of the cartridge filters, while clean air is discharged from the upper section.

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Pulse-Jet Cleaning
Filter elements can be cleaned by a high-pressure reverse-air pulse without interrupting operation.

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Explosion Vent Panel
In the event of an explosion, a vent panel can be used to safely discharge excess pressure from the filter housing.

System Features

Compact and Mobile Design

It can be positioned close to different process points on site. Its compact housing minimizes the floor space required in production areas.

Modular Cartridge Filter Design

In standard applications, configurations with 2 to 16 cartridge filters can be adapted to different airflow and dust-load requirements.

Integrated Fan Option

A self-contained local extraction system can be installed with the compact fan-equipped design. Fan capacity should be selected according to airflow and pressure requirements.

Low Noise Level

The fan and housing design can help achieve a lower noise level in the workplace, contributing to operator comfort.

ATEX and Explosion Safety

When selecting a compact mobile dust collection unit for processes involving combustible dust, the dust’s minimum ignition energy, Kst value, St class, area zone, dust concentration and extraction-line layout must be assessed. For the official ATEX framework, see Directive 2014/34/EU.

It can be used in dry dust filtration applications classified as Ex II 3D.
An explosion vent panel can direct excess pressure in the filter housing toward a safe area.
For dust containing sparks, pre-separation, spark arresters or additional safety equipment should be considered.

Filtration Principle

Contaminated air first enters the pre-separation chamber, where coarse and heavy particles are separated. The airflow then passes through cartridge filters; dust particles are retained on the filter surface and clean air is discharged from the top of the unit. Dust accumulated on the filters is removed by periodic Pulse-Jet air pulses.

The pre-separation chamber reduces the coarse-particle load.
Cartridge filters provide high-efficiency physical separation.
The Pulse-Jet system can clean filters without interrupting production.

Applications

Aluminium and Zinc Processes
Food Production Lines
Dust Processes with Potential Sparks
Chemical Processes
Pharmaceutical Processes
Carbon Applications
Epoxy Coating and Sandblasting
Combustible Dust Processes
Feed Production
Bulk Powder Storage and Handling

Key Considerations When Selecting a Compact Mobile Dust Collection Unit

Dust Characteristics

Particle size, density, moisture content, combustibility, spark risk, MIE and Kst value determine the system design.

Airflow and Fan Selection

The number of extraction hoods, duct length, filter pressure loss, air velocity and process-point requirements determine fan capacity.

ATEX Safety

The area zone, explosion venting direction, grounding, spark risk, filter type and mobile-use conditions should be assessed together.

Operational Advantages

Its mobile and compact design enables use at different process points.
Its cartridge filter design provides high-efficiency dust separation.
The Pulse-Jet cleaning system reduces maintenance requirements.
Its low noise level supports operator comfort in production areas.
ATEX-compliant design options make it suitable for consideration in combustible-dust processes.
Its modular filter design can be adapted to different airflow and process requirements.

Get Information About Compact Mobile Dust Collection Units

The selection of a compact mobile dust collection unit should be assessed for each project according to airflow, filter quantity, dust characteristics, emission target, ATEX class, spark risk, fan capacity, mobility needs and maintenance access.

Contact us for compact mobile dust collection systems, ATEX assessments and project-specific technical information.

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