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Fire Pumps

Fire Pumps

NFPA 20-BASED FIRE WATER PRESSURIZATION SYSTEMS

Fire Pumps

Reliable Pressurization Solutions for Sprinkler, Fire Hose Cabinet and Hydrant Systems

Fire Pumps are specialized pump systems used to supply the water required by fire suppression installations at the necessary flow rate and pressure. NFPA 20 principles, project hydraulic calculations and applicable local fire-safety requirements are considered in design and manufacturing.

Split-case or end-suction pump options can be used with electric motors, diesel engines or drive systems suited to project requirements. The pump set automatically activates during a fire to help provide the required pressure in sprinkler, fire hose cabinet and hydrant lines.

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Fire Pumps

NFPA 20 Design

The selection, installation and performance criteria of fire water pumps are evaluated in accordance with NFPA 20 principles.

150% Flow Performance

The pump is selected to meet the required minimum pressure criterion at 150% of its rated flow.

Ductile Iron Casing

GGG 25 or GGG 40 casing options provide mechanical strength and a long operating life.

Bronze or AISI 304 Impeller

The pump impeller can be selected as bronze or stainless steel according to the project and water characteristics.

What Is a Fire Pump?

A fire pump is a specialized centrifugal pump system that provides the required water pressure and flow in a fire suppression system when municipal water supply or water tank pressure is insufficient. Unlike standard service pumps, it must operate reliably during a fire and meet the specified performance curve.

The system generally consists of a main electric or diesel fire pump, standby pump, jockey pump, control panels, suction and discharge manifolds, valves, check valves, pressure gauges and a test line. The number of pumps and drive type are determined according to the project risk classification and authority having jurisdiction requirements.

How Do Fire Pumps Work?

1

Pressure Monitoring

The fire protection system pressure is monitored through the control system and pressure-sensing components.

2

Jockey Pump Control

Minor pressure drops and system leaks are first addressed by the jockey pump.

3

Main Pump Activation

When pressure drops due to fire demand, the main fire pump starts automatically.

4

Fire Line Supply

The pump supplies water to sprinkler, hydrant and fire hose cabinet systems at the required flow rate and pressure.

Fire Pump Types

Split-Case Fire Pump
A centrifugal pump type used in high-flow fire systems, with a casing that can be split along the horizontal plane for easy maintenance access.
End-Suction Fire Pump
An end-suction centrifugal pump solution that can be used in compact pump rooms and medium-flow systems.
Electric Motor Fire Pump
Operates with an electric motor and a dedicated fire pump control panel in facilities with a reliable electrical supply.
Diesel Engine Fire Pump
A standby or main pump solution with a diesel engine and battery system that can operate independently of power outages.
Jockey Pump
Helps prevent unnecessary activation of the main fire pump by compensating for minor leaks in the installation.
Vertical Turbine Pump
May be considered in projects where the water source is below pump level or where special suction conditions exist.

Fire Pump Material Features

Pump Component Material / Construction Description
Pump type Split-case or end-suction Selected according to flow, pressure, pump room and maintenance requirements.
Pump casing GGG 25 or GGG 40 A ductile iron casing structure with high mechanical strength.
Impeller Bronze or AISI 304 Can be selected according to corrosion resistance and water characteristics.
Pump shaft AISI 316 A corrosion-resistant stainless steel shaft is used.
Sealing 5-row soft packing Provides controlled leakage and a serviceable sealing structure.

NFPA 20-Based Pump Performance Criteria

Performance Point Criterion Technical Description
Shutoff pressure Maximum 140% of rated pressure The pressure generated by the pump at zero flow must not exceed the permitted pressure of system components.
Rated operating point 100% rated flow and pressure The pump must deliver the selected design flow at the required rated pressure.
Maximum load point At least 65% rated pressure at 150% flow The pump must maintain its performance curve consistently under high-demand conditions.
Suction manifold water velocity Maximum 3 m/s Pipe diameter should be selected accordingly to limit suction losses, turbulence and cavitation risk.

Final pump performance should be verified using the approved pump curve and site acceptance tests. The project must be evaluated according to the NFPA 20 edition stated in the contract and the requirements of the authority having jurisdiction.

Fire Pump Set Components

Main Fire Pump
Provides the calculated design flow and pressure for the fire protection system.
Standby Fire Pump
Supports system continuity if the main pump or power source is out of service.
Jockey Pump
Maintains system pressure and prevents main pump operation during minor leaks.
Control Panels
Manage pump starting, alarms, phase monitoring, battery charging and status signals.
Suction and Discharge Manifolds
Provide the hydraulic connection between the fire water tank, pump set and installation.
Test Line
Allows periodic measurement and verification of pump flow and pressure.
Isolation and Check Valves
Used for maintenance isolation and preventing reverse water flow.
Measuring Equipment
Allows monitoring of pump operating conditions through suction and discharge pressure gauges.

Fire Pump Selection Criteria

Simultaneous water demand of sprinkler, hydrant and fire hose cabinet systems.
Rated flow and head determined through hydraulic calculations.
Water tank level and pump suction conditions.
Pump room layout, ventilation and drainage provisions.
Reliability of the electrical supply and the need for diesel backup.
Shutoff pressure and pressure rating of system components.
Suction manifold diameter, water velocity and cavitation risk.
Requirements of the authority having jurisdiction, insurer and project specification.

Fire Pump Applications

Industrial facilities
Factories and production areas
Warehouses and logistics centers
Shopping centers
Hotels
Hospitals
High-rise buildings
Airports
Energy facilities
Petrochemical facilities

Advantages of Fire Pumps

Supply water to fire suppression systems at the required flow rate and pressure.
System redundancy can be created with electric and diesel drive options.
The ductile iron casing and stainless steel shaft support a long operating life.
Pump maintenance and access to internal parts are easier on split-case models.
The jockey pump reduces unnecessary activation of the main pump.
Pump performance can be checked regularly through the test line.

Testing, Inspection and Maintenance Points

Automatic and manual pump start functions should be checked periodically.
Suction and discharge pressures should be recorded regularly while the pump is operating.
Packing leakage, bearing temperature, vibration and abnormal noise checks should be performed.
Fuel, engine oil, cooling, battery and battery charger should be checked in diesel systems.
Power supply, phase sequence and control panel alarms should be tested in electric systems.
Shutoff, rated-flow and high-flow performance points should be verified during flow testing.

Design and Application Note

A fire pump should not be selected solely based on maximum flow or motor power. The flow and pressure values determined by sprinkler, hydrant and fire hose cabinet hydraulic calculations should be verified on the pump performance curve.

Suction line design, pump room layout, water tank connection, energy sources, control panels and testing arrangement should be designed according to the NFPA 20 edition applicable to the project, local regulations, insurance requirements and authority having jurisdiction requests.

Get Technical Support for Fire Pump Selection

Fire pump selection should be based on hydraulic calculations, rated flow, pump head, pump type, energy source and redundancy requirements.

You can receive technical support for designing electric, diesel and jockey-pump fire pump sets for sprinkler, fire hose cabinet and hydrant systems.

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