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Flanged Ceiling-Type HEPA Filter with Gel Seal (RSR: Room-Side Replacement)

Flanged Ceiling-Type HEPA Filter with Gel Seal (RSR: Room-Side Replacement)

RSR • ROOM-SIDE FILTER REPLACEMENT

Flanged Ceiling-Type HEPA Filter with Gel Seal (RSR: Room-Side Replacement)

The Flanged Ceiling-Type HEPA Filter with Gel Seal is an RSR-type terminal filter solution designed to provide final-stage particle filtration in cleanroom ceiling systems while allowing filter replacement from the controlled room side.

The stainless-steel adaptive L-profile around the flange, aluminium filter frame and liquid gel sealing system provide controlled installation and sealing. H13 and H14 filter classes can be used in pharmaceutical, hospital, microelectronics, food and precision manufacturing applications.

Flanged Ceiling-Type HEPA Filter with Gel Seal RSR Room-Side Replacement

H13–H14
HEPA Filter Classes
RSR
Room-Side Replacement
Gel Seal
Controlled Sealing
80°C
Maximum Operating Temperature

What Is an RSR Ceiling-Type HEPA Filter?

RSR stands for “Room Side Replacement” and indicates that filter servicing can be performed from the room side. This design is used in cleanroom applications where access to the technical space above the suspended ceiling is limited or where filter replacement is planned from within the controlled area.

The filter flange and stainless-steel adaptive L-profile help mechanically secure the product to the terminal housing or suitable ceiling construction. The liquid gel seal forms a continuous sealing line when the knife-edge profile of the terminal housing engages with the gel channel.

Actual system performance may vary depending on filter class, airflow, terminal housing geometry, flange connection, gel channel condition, installation tolerances, differential pressure, prefiltration level and process conditions.

Selection, Installation and Replacement Process

1
Technical Analysis
The cleanroom class, actual airflow, filter class and terminal housing dimensions are determined.
2
Flanged Installation
The filter flange and stainless-steel L-profile are secured to the suitable ceiling or terminal housing surface.
3
Testing and Validation
After installation, in-situ aerosol leak testing and airflow checks are performed.
4
Room-Side Replacement
At the end of its service life, the filter is removed and replaced from the room side using a controlled procedure.

Technical Specifications

Filter standard EN 1822 and ISO 29463 Maximum operating temperature 80°C
Filter class H13 and H14 Face protection Paint-coated aluminium sheet
Filter media High-quality glass fibre Gasket Liquid gel seal
Frame type Aluminium Flange support Stainless-steel adaptive L-profile
Sealant compound Two-component polyurethane Separator Hot melt
Recommended final pressure drop 2× the initial pressure drop, maximum 600 Pa Standard pleat height 65 mm

Product Coding System

Filter Type Filter Class Frame Pleat Height Design Dimensions Face Protection Gasket
AR:
Flanged Ceiling-Type HEPA Filter with Gel Seal
H13
H14
A: Aluminium 2: 65 mm FJ: Flanged gel type W × H × D
Example: 644 × 644 × 91 mm
FW: No protection
FC: Clean side
FD: Dirty side
FB: Both sides
G: Gel seal
Example product code: AR-H14-A-2-FJ-644-644-91-FB-G

HEPA Filter Models and Performance Values

The performance values below are specified for standard flanged gel-seal models in class H14 / ISO 45 H.

Filter Model EN 1822 ISO 29463 Dimensions
W × H × D
(mm)
Filter Area
(m²)
Pleat Height
(mm)
Nominal Airflow
(m³/h)
Initial Pressure Drop
(Pa)
AR-H14-A-2-FJ-339-644-91-FB-G H14 ISO 45 H 339 × 644 × 91 6 65 300 110
AR-H14-A-2-FJ-491-491-91-FB-G H14 ISO 45 H 491 × 491 × 91 6.9 65 340 110
AR-H14-A-2-FJ-644-644-91-FB-G H14 ISO 45 H 644 × 644 × 91 12.2 65 600 110

Net Filter Dimensions
Excluding the flange, the net filter width and length are 34 mm smaller than the external product dimensions.
Available Depths
Using the stainless-steel adaptive L-profile, different depths such as 56, 67, 70, 79, 101, 111, 118, 126 and 151 mm can be evaluated.
Custom Dimensions
Custom dimensions can be manufactured according to the terminal housing, ceiling module and project requirements.
Pressure Tolerance
A tolerance of ±10% may occur in differential pressure values depending on manufacturing and measurement conditions.

Structural Components

Glass Fibre Filter Media
Pleated HEPA filter media used for high-efficiency capture of fine particles.
Liquid Gel Seal
Creates a controlled sealing line when the knife-edge profile in the terminal housing engages with the gel channel.
Aluminium Frame
Provides low weight, mechanical stability and a surface suitable for cleanroom applications.
Stainless-Steel Adaptive L-Profile
Supports the flange section and provides installation compatibility for different filter depths.
Polyurethane Sealant
A two-component sealing compound that limits the risk of leakage between the filter pack and frame.
Face Protection Sheet
Can protect the filter media from mechanical contact on the clean side, dirty side or both sides.

Applications

Cleanroom ceiling systems
Laminar airflow units
Pharmaceutical manufacturing facilities
Hospitals and operating theatres
Microelectronics manufacturing
Food production areas
Biotechnology laboratories
Precision manufacturing areas

Product Advantages

  • Room-side access and filter replacement
  • H13 and H14 high-efficiency filtration options
  • Controlled mating surface with liquid gel seal
  • Stainless-steel adaptive L-profile on the flange
  • Individual testing option in accordance with EN 1822 and ISO 29463
  • Pleat structure suitable for optimum air velocity distribution
  • Custom dimensions and different depth options
  • Low weight with aluminium frame
  • Single- or double-sided face protection alternatives
  • Compact design suitable for cleanroom terminal housings

Filter Selection Criteria

  • Cleanroom class and process particle-control requirement
  • Required H13 or H14 filter class
  • Nominal and actual airflow per filter
  • Terminal housing flange and gel knife-edge dimensions
  • Adequacy of room-side removal and service clearance
  • Initial pressure drop and available fan static pressure
  • Direction and material requirement of the face protection sheet
  • In-situ leak testing and validation procedure
  • Process conditions such as prefilter class, dust loading, temperature and humidity

Inspection, Maintenance and Room-Side Replacement

Differential Pressure Monitoring
The filter differential pressure should be monitored at regular intervals and recorded in operating records.
Gel Channel Inspection
The gel surface should be free from contamination, rupture, gaps or permanent deformation that could affect sealing.
Controlled Removal
Protective equipment, area isolation and contamination-control procedures should be applied during filter replacement.
Revalidation
After installation of the new filter, leak testing, airflow measurements and required cleanroom checks should be repeated.

Technical application note
The airflow and pressure-drop values in the table are nominal product data. Actual system performance may vary depending on air density, terminal housing geometry, filter face velocity, flange connection, gel channel, installation quality, test area, aerosol used, measuring instrument, calibration status, filter loading, humidity, temperature and process conditions. Final filter selection should therefore be based on project calculations, terminal housing dimensions and validation requirements.

RSR HEPA Filter Selection and Engineering Support

Contact Airtes for selecting a flanged gel-seal HEPA filter suitable for your cleanroom class, terminal housing dimensions, filter replacement method and pressure-drop criteria.

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