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Industrial Reverse-Side Gel Seal Ceiling HEPA Filter (RSR)

Industrial Reverse-Side Gel Seal Ceiling HEPA Filter (RSR)

Reverse-Side Gel Seal • RSR ROOM-SIDE REPLACEMENT

Reverse-Side Gel Seal Ceiling HEPA Filter (RSR: Room-Side Replacement)

The reverse-side gel seal ceiling HEPA filter (RSR) delivers final-stage particle filtration in cleanroom terminal systems. In addition, it lets the filter be replaced by the controlled room itself. Therefore, it suits applications that require room-side service.

The reverse L-type side gel seal sits at the mid-level of the frame. Together with a matching terminal box, it forms a continuous sealing line. As a result, leakage risk is limited. Moreover, the product is available in E10, E11, E12, H13 and H14 classes. It is used mainly in pharmaceutical, hospital, microelectronics, food and precision production areas.

Reverse-Side Gel Seal Ceiling HEPA Filter RSR Room-Side Replacement

E10–H14
EPA and HEPA Classes
RSR
Room-Side Replacement
Reverse L Gel
Side Sealing System
80°C
Max. Operating Temperature

What Is a Reverse-Side Gel Seal Ceiling HEPA Filter?

RSR stands for “Room Side Replacement”. In short, it means the filter can be removed and replaced from the controlled room. As a result, it offers a clear advantage where access to the technical space above the ceiling is limited. In addition, the change can be planned directly from the cleanroom side. Correct cleanroom system selection is critical at this point.

Unlike standard gel seal ceiling filters, this model places the reverse L-type gel bed on the side face and mid-level of the frame. The knife profile of a matching terminal box then seats into the gel bed. Consequently, a circumferential sealing line forms between the filter and the terminal box.

The real performance of the filter depends on several variables. For example, filter class, terminal box geometry and gel bed condition are among them. In addition, mounting tolerances, face velocity, air flow, pressure difference, pre-filtration level and process conditions also affect the outcome.

Selection, Installation and Replacement Process

1
Project Analysis
First, the cleanroom class, filter class, air flow and terminal box dimensions are defined.
2
Gel Profile Match
Next, the fit between the reverse L-type gel bed and the knife profile is checked.
3
Test and Validation
After installation, aerosol seal, air flow and pressure checks are applied. See the cleanroom air conditioning process for details.
4
Room-Side Replacement
Finally, at the end of its life the filter is replaced from the room side with a controlled procedure.

Technical Specifications

Filter standard EN 1822 and ISO 29463 Max. operating temperature 80°C
Filter classes E10, E11, E12, H13 and H14 Surface protection Painted aluminium sheet
Filter media High-quality glass fibre Seal system Reverse L-type liquid gel seal
Frame type Aluminium Sealing compound Two-component polyurethane
Recommended final pressure loss 2× the initial pressure loss, max. 600 Pa Separator Hot melt glue

Product Coding System

Filter Type Filter Class Frame Pleat Height Design Dimensions Surface Protection Seal
AR:
Reverse-Side Gel Seal Ceiling HEPA Filter
E10
E11
E12
H13
H14
A: Aluminium 2: 65 mm RJ: Reverse-side gel type W × H × D
Example: 610 × 610 × 90 mm
FW: No protection
FC: Clean side
FD: Dirty side
FB: Both sides
G: Gel seal
Example product code: AR-H14-A-2-RJ-644-644-90-FB-G

HEPA Filter Models and Performance Values

The table below shows the nominal performance values of the standard H13 and H14 reverse-side gel seal models. In addition, E10, E11 and E12 options can be evaluated separately per project requirement.

Filter Model EN 1822 ISO 29463 Dimensions
W × H × D
(mm)
Filtration Area
(m²)
Pleat Height
(mm)
Nominal Air Flow
(m³/h)
Initial Pressure
(Pa)
AR-H13-A-2-RJ-339-339-90-FB-G H13 ISO 35 H 339 × 339 × 90 2.9 65 150 85
AR-H13-A-2-RJ-339-644-90-FB-G H13 ISO 35 H 339 × 644 × 90 5.8 65 300 85
AR-H13-A-2-RJ-491-491-90-FB-G H13 ISO 35 H 491 × 491 × 90 6.6 65 340 85
AR-H13-A-2-RJ-644-644-90-FB-G H13 ISO 35 H 644 × 644 × 90 11.7 65 600 85
AR-H13-A-2-RJ-644-949-90-FB-G H13 ISO 35 H 644 × 949 × 90 17.5 65 900 85
AR-H13-A-2-RJ-644-1254-90-FB-G H13 ISO 35 H 644 × 1254 × 90 23.4 65 1200 85
AR-H14-A-2-RJ-339-339-90-FB-G H14 ISO 45 H 339 × 339 × 90 3 65 150 110
AR-H14-A-2-RJ-339-644-90-FB-G H14 ISO 45 H 339 × 644 × 90 6 65 300 110
AR-H14-A-2-RJ-491-491-90-FB-G H14 ISO 45 H 491 × 491 × 90 6.9 65 340 110
AR-H14-A-2-RJ-644-644-90-FB-G H14 ISO 45 H 644 × 644 × 90 12.2 65 600 110
AR-H14-A-2-RJ-644-949-90-FB-G H14 ISO 45 H 644 × 949 × 90 18.3 65 900 110
AR-H14-A-2-RJ-644-1254-90-FB-G H14 ISO 45 H 644 × 1254 × 90 23.4 65 1200 110

Custom-Size Production
Custom width, height and depth can be evaluated based on terminal box, ceiling module and project requirements.
Net Filter Size
Excluding the flange, the net filter width and height are 34 mm smaller than the outer product dimensions.
Pressure Difference Tolerance
A ±10% tolerance may occur in differential pressure values, depending on production, measurement and test conditions.

Structural Components

Glass Fibre Filter Media
Used in mini-pleat form to capture fine particles at high efficiency.
Reverse L-Type Gel Seal
Located on the mid-level side face of the frame; it forms a circumferential seal with a matching knife profile.
Aluminium Frame
Provides low weight, mechanical stability and a surface suited to cleanroom applications.
Polyurethane Potting
A two-component sealing compound that limits leakage risk between the filter pack and the frame.
Hot Melt Separator
Keeps pleat spacing controlled and supports balanced air distribution over the filter surface.
Surface Protection Grid
Can protect the filter media from mechanical contact on the clean, dirty or both sides.

Application Areas

The ceiling HEPA filter is preferred in many sectors where hygiene is critical. In particular, it is widely used in cleanroom system applications.

Cleanroom ceiling systems
Laminar flow units
Pharmaceutical production plants
Hospitals and operating rooms
Microelectronics production
Food production areas
Biotechnology laboratories
Precision process rooms

Product Advantages

  • Filter replacement from the controlled room side
  • Different efficiency classes from E10 to H14
  • Reverse L-type gel bed at the mid-level of the frame
  • Compact, low-weight aluminium structure
  • Individual test certificate option under EN 1822 and ISO 29463
  • Mini-pleat structure supporting balanced air velocity distribution
  • Custom-size production capability
  • Single or double-sided surface protection options
  • Side seal geometry suited to terminal box applications
  • Design suited to room-side maintenance and validation access

Filter Selection Criteria

  • Cleanroom class and the particle control requirement of the process
  • Need for E10, E11, E12, H13 or H14 filter class
  • Actual and nominal air flow per filter
  • Knife profile and gel bed dimensions of the terminal box
  • Suitability of flange, ceiling module and mounting clearances
  • Removal and service distance on the room side
  • Initial pressure loss and the usable static pressure of the fan
  • Surface protection on the clean, dirty or both sides
  • Pre-filtration, dust load, humidity, temperature and other process conditions

Inspection, Maintenance and Filter Replacement

Pressure Difference Monitoring
The differential pressure of the filter should be monitored regularly and recorded in operating logs.
Gel Bed Inspection
The gel surface must be free of fouling, permanent deformation, gaps or damage that could affect the seal.
Controlled Removal
During replacement, area isolation, personal protective equipment and contamination control procedures must be applied.
Re-Validation
After installing the new filter, the aerosol seal test, air flow and required cleanroom checks must be repeated.

Technical application note
The air flow and initial pressure loss values in the table are nominal product data. The real performance may vary with conditions. For example, air density, face velocity, terminal box geometry and the gel bed-knife profile fit affect the result. In addition, mounting tolerances, aerosol type, measuring device, calibration status, filter load, humidity and temperature also play a role. Therefore, the final product choice should follow the project calculation and validation requirements. For more on HEPA filter classes and efficiency, see the HEPA standard reference.

Reverse-Side Gel Seal Ceiling HEPA Filter (RSR: Room-Side Replacement)

Contact Airtes to select a HEPA filter suited to your cleanroom class, terminal box geometry, air flow and room-side replacement needs.

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