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Polyurethane Filter Mat

Polyurethane Filter Mat

WASHABLE COARSE FILTER MEDIA

Polyurethane Filter Mat

Polyurethane Filter Mat is washable and cut-to-size filter media used in ventilation and HVAC equipment to capture coarse dust, fibers, lint and similar large particles.

G2 and G3 Classes with Different Thickness and Roll Size Options

Its open-cell polyurethane structure allows airflow while helping retain coarse particles. In addition, the media is available in G2 and G3 classes with thickness options ranging from 6 mm to 20 mm.

Therefore, the filter mat can be used as prefilter media in air handling units, fan-coil units, ventilation equipment, electrical panels and various industrial systems.

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Polyurethane Filter Mat for washable HVAC prefiltration

Washable Structure

It can be reused after suitable cleaning and drying procedures.

G2 and G3 Classes

ISO Coarse 25% and ISO Coarse 40% options are available.

Different Thicknesses

The media can be supplied in 6, 8, 10 and 20 mm thicknesses.

Cut-to-Size Media

It can be cut to dimensions suitable for the required filter housing.

What Is Polyurethane Filter Mat?

Polyurethane Filter Mat is open-cell, porous filter media used to mechanically capture coarse particles from the air. As air passes through the pores of the media, larger particles are retained within the material.

Because the media can be supplied without a frame, it can be cut according to different equipment and filter-housing dimensions. If required, it can also be installed in galvanized, aluminum, plastic or stainless steel frames to form a panel filter.

Consequently, filter class, thickness, air velocity and surface area should be selected according to system airflow, allowable pressure drop and the particle load of the operating environment.

Operating Principle

1

Air Inlet
Contaminated air is directed toward the filter-mat surface by the fan or system pressure.

2

Coarse Particle Capture
Coarse particles such as dust, fibers and lint are retained within the porous polyurethane structure.

3

Filtered Air
Air with a reduced coarse-particle load is then transferred to downstream system equipment.

4

Cleaning and Reuse
Finally, contaminated filter media can be washed using a suitable method, dried and reused.

Technical Specifications

Technical Parameter Value Technical Parameter Value
Filter Standard ISO 16890 Maximum Operating Temperature 80°C
Filter Class ISO Coarse Standard Thicknesses 6, 8, 10 and 20 mm
Recommended Final Pressure Drop Initial pressure drop + 50 Pa or 3 times the initial pressure drop; whichever is lower

Product Coding Table

Filter Type Filter Class Thickness Width Length
AR: Polyurethane Filter Mat G2
G3
T6: 6 mm
T8: 8 mm
T10: 10 mm
T20: 20 mm
1,000–1,570 mm 2,000 mm
Example product code:
AR-G3-T20-1000-2000

Polyurethane Filter Mat Models and Performance

The following reference values show G2 and G3 Polyurethane Filter Mat configurations at an air velocity of 2 m/s. The values should be evaluated together with actual installation conditions.

Filter Model EN 779
Withdrawn
ISO 16890 Material Dimensions
W × L
Thickness
mm
Air Velocity
m/s
Initial Pressure Drop
Pa
AR-G2-T6-1000-2000 G2 Coarse 25% Polyurethane 1,000 × 2,000 mm 6 2 20
AR-G2-T8-1000-2000 G2 Coarse 25% Polyurethane 1,000 × 2,000 mm 8 2 20
AR-G3-T10-1000-2000 G3 Coarse 40% Polyurethane 1,000 × 2,000 mm 10 2 30
AR-G3-T20-1000-2000 G3 Coarse 40% Polyurethane 1,000 × 2,000 mm 20 2 30
Performance note:
The initial pressure-drop values in the table are reference values at an air velocity of 2 m/s. Actual pressure drop can vary according to cut dimensions, filter housing, compression ratio, face velocity and application conditions.

Filter Class and Thickness Options

AR-G2-T6

G2 class, ISO Coarse 25%, 6 mm thickness and approximately 20 Pa initial pressure drop.

AR-G2-T8

G2 class, ISO Coarse 25%, 8 mm thickness and approximately 20 Pa initial pressure drop.

AR-G3-T10

G3 class, ISO Coarse 40%, 10 mm thickness and approximately 30 Pa initial pressure drop.

AR-G3-T20

G3 class, ISO Coarse 40%, 20 mm thickness and approximately 30 Pa initial pressure drop.

Application Areas

Air handling units
Fan-coil units
Ventilation equipment
Heating and cooling equipment
Electrical and automation panels
Compressor air intakes
Industrial cabinets
Prefiltration applications

Product Advantages

Washable polyurethane structure
G2 and G3 filter-class options
6–20 mm thickness range
Cut-to-size adaptation
Suitable for coarse-particle capture
Use as prefilter media in various equipment
Easy removal, washing and maintenance
Suitable media for panel-filter production

Washing and Maintenance Instructions

Remove the filter mat only after the equipment is shut down and its energy supply has been secured.
Next, loose surface dust can be removed using low-pressure air or a suitable vacuum-cleaning method.
Wash the filter media with water at a temperature that will not damage the material and with a suitable cleaning product.
However, high-pressure water, hard brushes, solvents and chemicals that may damage the material should not be used.
After washing, dry the filter mat without compressing it or applying direct high heat.
Replace media whose pore structure is damaged, torn, hardened or permanently deformed.

Technical Selection and Application Note

Polyurethane Filter Mat is designed for coarse-particle filtration. It is not sufficient by itself for applications requiring fine-particle filtration, HEPA filtration, gas removal, odor control or chemical-vapor capture.

Furthermore, excessive compression of the filter mat inside its housing can reduce free airflow area and increase pressure drop.

Actual filter performance and maintenance intervals may vary according to air velocity, filter surface area, cut dimensions, thickness, particle load, operating time and process conditions.

For reference information about current air-filter classification, see the official ISO 16890 standard page.

Get Technical Support for Polyurethane Filter Mat

Filter selection should consider the equipment’s clear filter dimensions, airflow, face velocity, filter class, thickness and allowable pressure drop.

Contact Airtes for technical support in selecting, sizing and supplying G2 and G3 Polyurethane Filter Mat products.

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