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Rigid Filter (Plastic Frame)

Rigid Filter (Plastic Frame)

ISO 16890 FINE FILTRATION

Rigid Filter (Plastic Frame)

Rigid Filter (Plastic Frame) is a high-capacity compact air filter designed for fine-particle capture in HVAC systems. It can be used for second- or final-stage air filtration and as a prefilter to protect HEPA filters.

Glass-fibre filter media, hot-melt separators, two-component polyurethane sealing and a polystyrene plastic frame create a lightweight yet rigid construction. Models with a 130 mm depth are available for nominal airflow rates from 750 to 3,000 m³/h. Therefore, they can be used in various air handling and ventilation applications.

ISO ePM1–ePM10
130 mm Depth
Polystyrene Frame
Rigid Filter Plastic Frame ISO 16890 air filter

Filter Standard
ISO 16890
Filter Depth
130 mm
Nominal Airflow
750–3,000 m³/h
Maximum Temperature
80°C

What Is a Rigid Filter with Plastic Frame?

A rigid filter with plastic frame is a fine-particle filter manufactured by fixing densely pleated glass-fibre media inside a polystyrene frame. The rigid outer construction helps the filter media maintain its shape during installation and operation.

Hot-melt separators maintain the spacing between the filter-media pleats. As a result, airflow passages remain open and the available filtration surface can be used effectively. The joint between the filter media and frame is sealed with a two-component polyurethane compound.

The 130 mm depth and high-capacity filter geometry provide filtration areas from 3.2 to 13 m² within compact external dimensions. Moreover, the large filter surface can support lower initial pressure drop and high dust-holding capacity at suitable airflow rates.

Filter Selection and Application Process

01
System Analysis
Airflow, filter housing, filtration stage and permitted pressure drop are determined.
02
Filter Class
ISO ePM1 or ISO ePM10 is selected according to the required particulate efficiency.
03
Dimension Check
Width, height, 130 mm depth and compatibility with the 25 mm flange are checked.
04
Gasket Selection
Poured gasket, EPDM gasket or gasket-free construction is selected according to the filter housing.
05
Operational Monitoring
Filter pressure drop is monitored regularly with a differential pressure indicator.

Technical Specifications

Filter standard ISO 16890 Filter classes ISO ePM1, ISO ePM2.5 and ISO ePM10
Filter media Glass fibre Frame Polystyrene plastic
Standard depth 130 mm Capacity design High capacity
Maximum operating temperature 80°C Surface protection Optional
Sealing compound Two-component polyurethane Separator Hot-melt adhesive
Flange 25 mm Gasket options Poured gasket, EPDM or no gasket
Recommended final pressure drop According to the EN 13053 approach, whichever is lower: initial ΔP + 100 Pa or initial ΔP × 3
Standard note: EN 779 has been withdrawn. M6, F7, F8 and F9 are shown only for historical classification and comparison with legacy projects. Current filter selection should be based on ISO 16890 classification.
Compliance with Eurovent or similar third-party certifications should be verified at the project stage according to the current product model, dimensions, filter class and certification scope.

Product Coding System

Product Type Filter Class Frame Capacity Flange Dimensions Surface Protection Gasket
AR
Rigid Filter
M6
F7
F8
F9
P: Plastic M: Standard capacity
H: High capacity
25: 25 mm Width × Height × Depth
Example: 592 × 592 × 130 mm
FW: None
FC: Clean-air side
FD: Dirty-air side
FB: Both sides
W: None
P: Poured gasket
PP: Double-sided poured gasket
E: EPDM
EE: Double-sided EPDM
Example Product Code
AR-F8-P-H-25-592-592-130-FC-E
Rigid filter – historical F8 class – plastic frame – high capacity – 25 mm flange – 592 × 592 × 130 mm – surface protection on clean-air side – EPDM gasket

Rigid Filter (Plastic Frame) Models

Filter Model EN 779
(withdrawn)
ISO 16890 Dimensions
W × H × D
(mm)
Filtration Area
(m²)
Nominal Airflow
(m³/h)
Initial Pressure Drop
(Pa)
AR-M6-P-H-25-287-287-130-FW-W M6 ePM10 75% 287 × 287 × 130 3.2 750 90
AR-M6-P-H-25-287-592-130-FW-W M6 ePM10 75% 287 × 592 × 130 6.5 1,500 90
AR-M6-P-H-25-490-592-130-FW-W M6 ePM10 75% 490 × 592 × 130 10.7 2,500 90
AR-M6-P-H-25-592-592-130-FW-W M6 ePM10 75% 592 × 592 × 130 13 3,000 90
AR-F7-P-H-25-287-287-130-FW-W F7 ePM1 55% 287 × 287 × 130 3.2 750 110
AR-F7-P-H-25-287-592-130-FW-W F7 ePM1 55% 287 × 592 × 130 6.5 1,500 110
AR-F7-P-H-25-490-592-130-FW-W F7 ePM1 55% 490 × 592 × 130 10.7 2,500 110
AR-F7-P-H-25-592-592-130-FW-W F7 ePM1 55% 592 × 592 × 130 13 3,000 110
AR-F8-P-H-25-287-287-130-FW-W F8 ePM1 75% 287 × 287 × 130 3.2 750 140
AR-F8-P-H-25-287-592-130-FW-W F8 ePM1 75% 287 × 592 × 130 6.5 1,500 140
AR-F8-P-H-25-490-592-130-FW-W F8 ePM1 75% 490 × 592 × 130 10.7 2,500 140
AR-F8-P-H-25-592-592-130-FW-W F8 ePM1 75% 592 × 592 × 130 13 3,000 140
AR-F9-P-H-25-287-287-130-FW-W F9 ePM1 85% 287 × 287 × 130 3.2 750 160
AR-F9-P-H-25-287-592-130-FW-W F9 ePM1 85% 287 × 592 × 130 6.5 1,500 160
AR-F9-P-H-25-490-592-130-FW-W F9 ePM1 85% 490 × 592 × 130 10.7 2,500 160
AR-F9-P-H-25-592-592-130-FW-W F9 ePM1 85% 592 × 592 × 130 13 3,000 160
Production and tolerance note: Custom dimensions can be evaluated on a project basis. According to the stated technical requirement, differential pressure tolerance should be assessed using whichever is greater: “±10% + 5 Pa” or “10 Pa + 5 Pa”.

Structural Components

Glass-Fibre Filter Media
High-surface-area pleated filter media designed to capture fine particles.
Polystyrene Frame
Helps create a lightweight, compact and mechanically rigid filter construction.
Hot-Melt Separator
Helps maintain the airflow passages between the filter-media pleats.
Polyurethane Sealing
Seals the perimeter joint between the filter media and the frame.
Surface Protection
Protective construction can be applied on the clean side, dirty side or both sides.
Gasket Options
Poured and EPDM gaskets support perimeter sealing in different filter housings.

Application Areas

Fine-particle capture
Second-stage filtration in HVAC systems
Final-stage filtration in HVAC systems
Prefiltration for HEPA filters
Air handling units
Industrial ventilation systems

Product Advantages

Large filtration area: Provides up to 13 m² of filter surface within compact external dimensions.
Lightweight construction: The polystyrene frame can simplify handling and filter replacement.
Rigid construction: Helps maintain the filter shape during installation and operation.
High dust capacity: The large media surface can support effective management of service intervals.
Gasket alternatives: Poured and EPDM gasket options can be adapted to different filter housings.
Custom dimensions: Project-specific production can be evaluated after technical suitability checks.

Filter Selection Criteria

  • Nominal and actual system airflow
  • Required ISO 16890 filter class
  • Filter-housing width and height
  • Available space for 130 mm filter depth
  • Permitted initial and final pressure drop
  • Compatibility with 25 mm flange
  • Requirement for poured or EPDM gasket
  • Airflow direction and surface-protection side
  • Ambient temperature and relative humidity
  • Dust concentration and particle characteristics

Inspection and Maintenance

The operating pressure drop should be monitored regularly with a differential pressure indicator or transmitter. Filter replacement should be determined by evaluating pressure drop, actual airflow, dust loading, operating time, hygiene conditions and the physical condition of the filter together.

Unless the technical documentation clearly states that the glass-fibre filter media is washable, it should not be cleaned with water or compressed air. Improper cleaning can damage the filter media, pleat geometry, plastic frame and perimeter sealing.

Frequently Asked Questions

Which standard applies to a Rigid Filter (Plastic Frame)?
Current fine-particle filter classification is based on ISO 16890. EN 779 classes should only be used for historical comparison.
Can this filter replace a HEPA filter?
No. This product is a fine-particle filter classified under ISO 16890. It can be installed upstream of a HEPA filter but does not replace HEPA filtration.
What is the advantage of the plastic frame?
The polystyrene frame provides low weight and mechanical rigidity. However, temperature, chemical environment and mechanical-strength requirements should also be evaluated during selection.
What is the difference between poured and EPDM gaskets?
The gasket type is selected according to the filter-housing surface, compression mechanism and required perimeter sealing level.
Can a custom-size Rigid Filter (Plastic Frame) be manufactured?
Custom sizes can be evaluated on a project basis after checking filtration area, airflow, pressure drop, frame strength and manufacturing limits.

Technical Application Note
The nominal airflow, filtration area and initial pressure-drop values shown in the tables are reference product data. Actual filter performance may vary depending on process conditions, installation method, test area, actual airflow, filter face velocity, system pressure, perimeter leakage, filter-housing tightness, calibration of measuring instruments, dust loading, particle size, relative humidity, temperature and operating time. The temperature and chemical resistance of the plastic frame should also be evaluated against the application conditions.

Select the Right Rigid Filter for Your Project

Contact Airtes for Rigid Filter (Plastic Frame) selection according to airflow, ISO 16890 class, filter dimensions, pressure drop, surface protection and gasket requirements.

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