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Venturi Vacuum Conveying Systems

Venturi Vacuum Conveying Systems

VENTURI VACUUM, POWDER-GRANULE TRANSFER AND PNEUMATIC FEEDING SYSTEM

Venturi Vacuum Conveying Systems

Venturi vacuum conveying systems are pneumatic conveyor solutions that enable granular and powdered materials to be transferred within a closed line by vacuum suction.

With the negative-pressure airflow generated by the vacuum generator, the product is drawn from the feeding point and air and material are separated inside the system. Clean air passes through the filter element and is discharged, while the conveyed material is transferred to silos, tablet presses, capsule filling machines, packaging machines, vibrating screens, dry granulators or similar equipment.

Powder and Granule Transfer
Venturi Vacuum Generator
Automatic Filter Cleaning

Venturi vacuum conveying systems for powder and granule pneumatic conveying

System Type
Vacuum Conveyor
Operating Pressure
0.4–0.6 MPa
Capacity Range
50–6000 kg/h
Hopper Capacity
1.1–60 L

What Is a Venturi Vacuum Conveying System?

A Venturi vacuum conveying system is a closed pneumatic transfer system that enables powdered and granular products to be conveyed through a pipeline by vacuum suction. The system creates negative pressure through a venturi vacuum generator operating with compressed air.

Through the vacuum effect created, material is drawn through the feeding port and conveyed to the conveyor body via the transfer line. Inside the body, air and product are separated; the product is discharged to downstream equipment, a silo or a process machine.

The filter element helps separate particles from the product conveying air. During the discharge stage, the vacuum valve closes, the discharge valve opens, and the filter element is automatically cleaned with backflush air in preparation for the next operating cycle.

Venturi Vacuum Conveying System Technical Parameters

Model Hopper Capacity Operating Pressure Conveying Capacity Compressed-Air Consumption
QVC-1 1.1 L 0.4–0.6 MPa 50–300 kg/h 180 NL/min
QVC-2 6 L 0.4–0.6 MPa 100–700 kg/h 360 NL/min
QVC-3 12 L 0.4–0.6 MPa 300–1500 kg/h 720 NL/min
QVC-4 42 L 0.4–0.6 MPa 600–3000 kg/h 1440 NL/min
QVC-5 60 L 0.4–0.6 MPa 900–6000 kg/h 2880 NL/min

Operating Principle

1. Vacuum generation: The venturi vacuum generator creates negative pressure using compressed air.
2. Material suction: The powdered or granular product is drawn through the feeding port into the transfer line.
3. Air-product separation: Air and material are separated inside the conveyor body.
4. Discharge and cleaning: The discharge valve opens, the product is transferred to the equipment, and the filter is cleaned with backflush air.

Process Equipment That Can Be Fed

Tablet press feeding
Capsule filling machine feeding
Vibrating screen feeding
Crusher / mill feeding
Dry granulator feeding
Packaging machine feeding
Silo and raw-material feeding
Mixer and process machine feeding

Key Features

Safe vacuum-driven conveying principle
Dust-free, closed-line transfer
Automatic operation that reduces the need for manual handling
PLC-controlled operation option
Configurable structure suitable for GMP hygiene requirements
Compact, lightweight and easy-to-install body
Low-noise and vibration-free operation
Automatic filter cleaning with backflush air

Customisable Parts and Configurations

Material selection: Carbon steel, stainless steel 304 or stainless steel 316L body options can be evaluated.
Surface treatment: Surface-treatment options such as mirror polishing, sandblasting or painting can be applied.
Hopper size: Hoppers in different volumes and dimensions can be designed for various process requirements.
PLC control: Automatic and unattended operation can be configured according to specified parameters.
Ex-proof option: In areas with explosion risk, the motor, control box and coils can be evaluated as ex-proof.
Multiple outlets: Multiple pneumatic conveying outlets can be designed to feed products to more than one piece of equipment.

Venturi Vacuum Conveying System Advantages

Safe operation: The vacuum-driven conveying principle helps transfer dusty materials in a closed line.
Dust-free transfer: Since the product is not conveyed openly, dust dispersion in the process area can be reduced.
Automation compatibility: Defined conveying times and discharge cycles can be run automatically with PLC control.
Hygienic structure: It can be adapted to food, pharmaceutical and chemical applications with a stainless-steel body and suitable surface treatments.
Flexible integration: Can be integrated with tablet presses, capsule filling, packaging, screens, granulators, crushers and silo feeding lines.
Low maintenance need: Maintenance processes can be simplified through automatic filter cleaning and a compact structure.

Application Areas

Food production lines
Pharmaceutical processes
Chemical powder transfer
Ceramic and mineral processes
Agricultural product processing
Scientific research and pilot processes
Tablet press and capsule filling feeding
Packaging and silo feeding lines

Criteria to Consider When Selecting a Venturi Vacuum Conveying System

  • Powder or granule structure of the product to be conveyed
  • Product density, flowability and particle size
  • Target conveying capacity and feeding time
  • Conveying distance and line route
  • Hopper capacity and discharge method
  • Compressed-air capacity and air consumption
  • GMP, FDA, CE or project-specific hygiene requirements
  • Need for explosion-proof ex-proof application
  • Need for PLC control, automation and multiple outlets
  • Preference for stainless steel 304 / 316L or carbon-steel material

Technical Application Note

This product description has been prepared based on the provided technical content and table values. Actual conveying capacity may vary according to product density, particle size, flowability, moisture, pipeline length, number of bends, filter condition, air pressure and discharge conditions.

Before final Venturi Vacuum Conveying System selection, the product sample, target capacity, conveying distance, compressed-air infrastructure, hygiene requirement, ex-proof need, automation level and process-equipment connections should be evaluated together.

Venturi Vacuum Conveying System Selection for Your Application

You can contact the Airtes Industrial technical team to select a Venturi Vacuum Conveying System according to product type, conveying capacity, hopper volume, operating pressure, air consumption, line distance, process equipment, hygiene requirements and ex-proof needs.

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